Water Purification Plant for the Pharmaceutical Industry – GT Metal & Process
In the highly regulated and quality-sensitive world of pharmaceuticals, water is not just a utility—it’s a critical raw material. It is involved in every stage of manufacturing, cleaning, and formulation. Therefore, having a high-performance, validated water purification plant is essential for pharmaceutical companies to meet stringent quality standards and global compliance.
At GT Metal & Tubes, we specialize in designing and manufacturing water purification plants tailored specifically for the pharmaceutical industry. Our advanced systems ensure ultra-pure, pyrogen-free, and microbe-free water—making us a trusted partner for companies that prioritize safety, efficiency, and regulatory compliance.
Importance of Water Purification Plant in the Pharmaceutical Sector
The water system in the pharmaceutical industry must consistently produce water that complies with Indian Pharmacopoeia (IP), United States Pharmacopoeia (USP), and European Pharmacopoeia (Ph. Eur.). Any deviation can lead to product contamination, regulatory penalties, or even product recalls.
Types of pharmaceutical-grade water:
- Purified Water (PW) – Used in formulation of oral drugs, cleaning of equipment, and general utility processes.
- Water for Injection (WFI) – Used for injectables and other parenteral applications.
- Clean Steam – Used for sterilization processes.
A well-designed water purification plant ensures consistent water quality while supporting energy efficiency, automation, and audit readiness.
Why Choose GT Metal & Process?
As one of India’s leading manufacturers of water purification plants and experts in the water system in pharmaceutical industry, GT Metal offers:
✅ Custom-engineered systems to meet plant layout and process needs
✅ Compliance with USFDA, WHO-GMP, and ISPE standards
✅ Advanced purification technologies including RO, EDI, UV, UF, and MBR
✅ Complete validation support with DQ, IQ, OQ, and PQ documentation
✅ Automation, SCADA integration, and remote monitoring
✅ Robust after-sales support and AMC options
We understand the unique demands of pharma water systems, from microbial control to continuous recirculation and zero dead-leg design.
Our Water Purification Solutions for Pharma
Our solutions cover the full spectrum of purification technologies, each engineered to meet the exacting demands of the pharmaceutical manufacturing environment.
1. Purified Water Generation System
Our Purified Water (PW) systems are designed with multi-stage purification:
- Pre-filtration using sand and carbon filters
- Reverse Osmosis (RO) for dissolved solids removal
- UV sterilization for microbial control
- Optional Electrodeionization (EDI) for ultra-pure water
- SS316L storage and continuous loop system
Every element of the water purification plant is built to hygienic standards to ensure microbial safety and process consistency.
2. Water for Injection (WFI) System
WFI is the most critical water type in sterile pharmaceutical manufacturing. We offer:
- Multi-effect Distillation (MED) systems
- Membrane-based WFI systems (per latest regulatory guidance)
- Pyrogen-free, endotoxin-free output
- Sanitary design with orbital welding and electropolishing
- Optional Clean Steam Generator integration
- Our WFI systems are compatible with CIP/SIP processes and designed for low maintenance and high reliability.
3. Clean Steam Generators
Our clean steam generators produce chemical-free steam for sterilization of equipment, pipelines, and cleanroom environments. The entire system is designed using pharmaceutical-grade components and complies with ASME-BPE standards.
Storage & Distribution System
An effective water purification plant doesn’t stop at generation—it extends to proper storage and distribution:
- Hygienic storage tanks with spray ball for CIP
- AHU-controlled environments for microbial protection
- Continuous loop circulation to prevent stagnation
- Heat sanitization or UV sanitization units
- Fully automated valves and instrumentation
Our loop designs follow zero-dead-leg principles and ensure water quality remains intact at every point-of-use.
SCADA-Based Automation for Control & Monitoring
All our water systems in the pharmaceutical industry come with integrated PLC/HMI or SCADA-based control systems that offer:
- Online monitoring of TOC, conductivity, temperature, and flow
- Real-time alarms and safety interlocks
- Audit trails with CFR 21 Part 11 compliance
- Secure user access and data logging
This enables better control, reduces human error, and ensures complete traceability.
Compliance & Validation Support
GT Metal provides complete compliance support to help you stay ready for inspections and audits. Our plants meet the requirements of:
- WHO-GMP, cGMP, and Schedule M
- USFDA and EUGMP
- ISPE and ASME-BPE
- Indian and International Pharmacopoeias
We also supply full validation documentation, including:
- Design Qualification (DQ)
- Installation Qualification (IQ)
- Operational Qualification (OQ)
- Performance Qualification (PQ)
- Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) protocols
Trusted by India’s Leading Pharma Companies
We proudly serve pharmaceutical plants across India—from Gujarat and Hyderabad to Baddi, Sikkim, and Pune. Whether you are setting up a new sterile injectable unit or upgrading your oral solids facility, we have a water purification plant designed to meet your specific requirements.
Clients trust us because we deliver:
- Faster project execution
- Consistent water quality
- Regulatory audit readiness
- Long-term system reliability
- Cost-effective operations
Applications of Our Water System in Pharmaceutical Industry
Our plants are widely used for:
- Formulation of tablets, capsules, syrups
- Production of injectables and IV fluids
- Washing and rinsing of production vessels
- Sterilization of pipelines and equipment
- Cleanroom humidification systems
- HVAC utilities and boiler feed
We build the backbone of your pharma utility system.
Contact GT Metal – Your Water Purification Experts
If you’re looking for a water purification plant that combines hygiene, automation, compliance, and long-term reliability, GT Metal & Process is your ideal partner.
📞 Call us today or 📧 Email us to request a site visit, product demo, or custom quote.
Let us help you build a world-class water system in the pharmaceutical industry—engineered for purity and performance.
FAQs
What type of water purification system is best for pharma?
A combination of RO, EDI, UV, and ultrafiltration technologies is commonly used, along with WFI generation for injectable applications.
Do you provide validation support?
Yes, we provide complete validation documentation and assistance during audits.
Can I retrofit an old system to make it pharma-compliant?
Absolutely. We offer upgradation and retrofitting services to align existing systems with current pharma guidelines.
Is your system suitable for cleanrooms?
Yes, our designs are cleanroom-compatible, with SS316L contact parts and orbital welding.