Water System in Pharma – Reliable, Compliant & Ultra-Pure Solutions by GT Metal & Process

In the pharmaceutical industry, water isn’t just a utility—it’s a critical raw material. From manufacturing drug formulations to cleaning production equipment and sterilizing packaging, water plays a central role in nearly every pharmaceutical process. That’s why having a robust, validated, and compliant water system in pharma is not just important—it’s essential.

At GT Metal & Process, we specialize in designing, fabricating, and installing high-performance water systems in pharma that meet the stringent requirements of global regulatory bodies like WHO, USFDA, and cGMP. With over a decade of experience in pharmaceutical utilities, we are your trusted partner for ultra-pure water solutions.

Why Water System in Pharma Needs Special Attention

Water used in pharmaceutical applications must meet specific chemical and microbiological quality standards. Any deviation can compromise product safety, shelf-life, and compliance with regulatory audits.

There are several grades of water used in pharma:

Purified Water (PW) – Used in oral drugs, cleaning, and utility areas

Water for Injection (WFI) – Used in injectables and IV fluids

Clean Steam – Used for sterilizing equipment and pipelines

A properly designed water system in pharma ensures consistent water quality, avoids contamination risks, and supports compliance.

GT Metal: Experts in Pharmaceutical Water Systems

We design and deliver comprehensive water systems tailored specifically for the pharma industry. Our solutions are engineered to ensure:

Microbial control

Zero dead leg piping

Continuous water circulation

Automated controls and alarms

Stainless steel 316L electro-polished finish

Full validation documentation support

Whether you’re a formulation unit, API manufacturer, or sterile plant, our pharma-grade water systems are built to meet your specific process needs.

Our Water System in Pharma – Complete Range

As a dedicated manufacturer of water systems in pharma, we offer a full suite of systems and technologies designed to work together seamlessly.

1. Purified Water Generation System (PW System)

Our PW systems are designed for consistent delivery of high-purity water. These systems typically include:

Softener and Activated Carbon Filter

Reverse Osmosis (RO) Unit

UV Sterilizer

Storage & Distribution Skid with loop

The entire system is built with pharmaceutical-grade components and is compliant with ISPE and cGMP guidelines.

2. Water for Injection (WFI) System

WFI is the most critical water grade in pharma. We offer two types of WFI systems:

Multi-effect Distillation (MED)

Membrane-based WFI (as per Annex 1 guidelines)
Our WFI systems ensure water is pyrogen-free, endotoxin-free, and meets global pharmacopoeia standards. All contact parts are made of SS316L with sanitary design.

3. Clean Steam Generator

Used for sterilization processes, clean steam must be free from chemicals and additives. Our clean steam generators provide high-purity steam for autoclaves, SIP (Sterilization in Place), and other critical equipment.

4. Storage and Distribution System

Our pharma water systems include hygienic storage tanks with spray balls, AHU-controlled enclosures, and continuously circulating loop lines with online UV and heat sanitization options.

All pipelines have orbital welding, and our distribution skid ensures water quality is maintained till point-of-use.

5. Automation and Control Systems

We integrate SCADA, PLC, and HMI-based automation with:

Online conductivity & TOC monitoring

Data logging and alarms

21 CFR Part 11 compliance (if required)

Password protection and audit trails

Automation ensures consistency, ease of validation, and better control over the water system in pharma.

System Design Compliance

Our water systems are designed in accordance with:

WHO, USFDA, and GMP regulations

Indian, USP, and European Pharmacopoeia

ASME BPE guidelines

ISPE Baseline Guide Vol. 4

We provide complete validation support with DQ, IQ, OQ, PQ protocols. This makes our water systems fully audit-ready.

Benefits of Choosing GT Metal Water Systems

✔ End-to-end expertise – From design to installation and validation
✔ Hygienic and safe design – SS316L, orbital welding, clean piping
✔ Automated control – For better process control and data logging
✔ Custom-built systems – Tailored to your plant’s layout and batch process
✔ Long-term savings – Energy-efficient and low maintenance

As industry specialists, we understand how critical water is in your operations. Our water system in pharma helps you maintain compliance while enhancing operational efficiency.

Applications of Pharma Water Systems

Our water systems are used for:

Manufacturing oral and injectable drugs

Cleaning and sterilization of equipment

CIP & SIP systems

HVAC humidifiers in cleanrooms

Mixing of APIs and excipients

Tablet and capsule coating

Whether your requirement is for a new plant or an upgrade, GT Metal can deliver a pharma-compliant water solution tailored to your needs.

Our Process

Here’s how we work:

Requirement Gathering – We analyze your production needs, plant layout, and batch size.
Design & Engineering – We prepare P&ID, GA drawings, and component selection.
Manufacturing – All fabrication is done in-house using certified materials.
Installation & Commissioning – Site installation, testing, and loop validation.
Documentation & Validation – Full DQ, IQ, OQ, PQ documentation is provided.

We follow a structured and transparent process, ensuring your water system in pharma is delivered on time, on budget, and fully compliant.

Trusted by Leading Pharma Companies

We have delivered water systems to some of the most respected pharmaceutical manufacturers across India, including:

Formulation and contract manufacturing units

Bulk drug and API producers

Injectable and sterile product manufacturers

Veterinary and ayurvedic medicine units

Our systems are running successfully in Baddi, Hyderabad, Gujarat, Sikkim, and more.

Contact Us – Get Pharma-Grade Water Systems Today

Looking for a robust, compliant, and fully validated water system in pharma?

📞 Call GT Metal & Process today or 📧 email us to get a free consultation and customized quote.

Let’s build a pharma water solution that supports your quality goals and ensures long-term compliance.

Water System in Pharma